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FCAL-55X0A_1

Fluke 5560A, 5550A and 5540A

sku Product SKU:  FCAL-55x0A

Product overview: Fluke 5560A, 5550A and 5540A Multi-Product Calibrators

A new patented ultra-linear analogue-to-digital design enables the 5560A, 5550A and 5540A to achieve performance specifications that were not possible in the 5522A and 5502A, allowing you to calibrate a more accurate and demanding workload. Calibrate multimeters significantly faster with improved settling time in the 5560A, 5550A and 5540A. You’ll have less wait time and more time actually performing the tests.

The 5560A, 5550A and 5540A multi-product calibrators work with MET/CAL, including hundreds of automated calibration procedures to consistently and dramatically improve throughput. MET/CAL v10.6 and later includes a Function Select Code (FSC) that enables you to add the 5560A, 5550A and 5540A seamlessly to your existing calibration operations.

5560A High-Performance Multi-Product Calibrator for comprehensive workload coverage

The 5560A calibrates the most popular benchtop 6.5-digit multimeters with better than 4:1 test uncertainty ratio (TUR), and clamp meters to 1500 A.

  • 30 A continuous current output with no duty cycle and synthesized inductance functionality
  • Calibrate modern and full-functional benchtop multimeters and clamp meters
  • A new thermocouple connector enables easier connection and broadens the temperature workload coverage
  • Use with a 52120A amplifier and appropriate coil to increase the current output to 6000 A

5550A Performance Multi-Product Calibrator for your multimeter workload

The 5550A enhances the 5522A Multi-Product Calibrator with new calibration ranges optimized to better match your existing digital multimeter workload in a modern, ruggedized instrument with an intuitive graphical interface.

  • 30 A continuous current output
  • Improved test uncertainty ratios (TURs)
  • Use with a 52120A amplifier to increase the current output to 6000 A for calibrating high-current components such as Rogowski coils

5540A Multi-Product Calibrator for on-site and mobile calibration

The 5540A extends the capabilities of the 5502A Multi-Product Calibrator with better performance suited for on-site or mobile calibration, covering many of the most demanding field instrumentation workloads. It calibrates the most popular handheld digital multimeters with increased test uncertainty ratios (TURs) and clamp meters to 1500 A with continuous current output.

  • 30 A continuous current output
  • Range redesign enables you to calibrate your existing handheld digital multimeters with greater confidence
  • Use with a 52120A amplifier to increase the current output to 6000 A for calibrating high-current components such as Rogowski coils

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PG7601 Piston Gauge

sku Product SKU:  FCL-PG7601

PG7000 PISTON GAUGE LINE FEATURES REFERENCE LEVEL PRESSURE STANDARDS OFFERING A UNIFIED SOLUTION FROM VACUUM TO 500 MPA

  • State-of-the-art primary pressure standards for the lowest uncertainty levels
  • Unified solution from vacuum to 500 MPa
  • Outputs fully validated reference pressures in real time
  • Intuitive local operator interface
  • Manual, semi-automated and fully automated configurations

The PG7000 Series calibration standards are based on the fundamental principle of mass loaded onto a piston to apply a known force to a known effective area

Integrated piston-cylinder modules
Each PG7000 piston-cylinder is an integrated metrological assembly that includes the critical piston-cylinder mounting components. All of the mechanical parts that affect piston cylinder metrology are associated with the individual piston-cylinder, rather than being common parts of the piston gauge platform, enabling the user to:

  • Change ranges (piston-cylinders) in seconds, without using tools.
  • Handle and interchange piston-cylinders without exposing critical surfaces to contamination.
  • Protect the piston-cylinder from damage due to accidental shock or impact when handling.
  • Improve measurement reproducibility by avoiding frequent assembly/disassembly of mounting components.
  • Improve piston-cylinder mounting design by allowing each mounting system to be optimized for a piston-cylinder size and range.

Mass loading concentricity
The number of independent parts between the piston and mass load has been reduced to two—the piston cap and the mass loading bell. The piston head is effectively made part of the piston by machining it after installation concentrically to the piston within ± 20 microns.

Integrated electronics, software and remote interfacing
The electronics for monitoring all ambient and instrument conditions and functions are integrated into the PG7000 platform. RS-232 and IEEE 488 interfaces are included for remote communication. The system power supplies are also contained in the terminal to remove their heat source from the PG platform. For local operation, the user interacts with the PG7000 through a keypad and alphanumeric display on a compact terminal, allowing rapid, intuitive operation.

On-board measurement of operating conditions
PG7000 includes integrated on-board measurement of all the ambient and operating conditions needed to calculate pressure within tolerance, including relative humidity, barometric pressure, ambient temperature, piston-cylinder temperature, and reference vacuum. Individual measurements can be observed in real time, both locally through the PG terminal and remotely over the RS-232 or IEEE 488 interface. Verification and recalibration of the on-board sensors is supported by embedded software.

Monitoring piston behavior
PG7000 measures and provides real time indication of piston position, drop rate, rotation rate, and rotation decelaration. Piston position is measured on the LVDT principle, with a ring on the inside of the mass loading bell acting as the armature. Rotation rate is measured optically by a sensor in the mounting post, which detects the movement of a notched ring on the inside of the mass loading bell. Both measurement systems are completely non-interfering, with no influence on the free movement of the piston in any axis.

Ready/not ready indication
The “ready/not ready" indication provides the operator with a clear “go/no go" indication of when an in-tolerance measurement can be made. It is based on testing for a variety of operating conditions, including piston position, piston fall rate, piston rotation rate, piston rotation deceleration, piston temperature rate of change and vacuum reference (when applicable). A ready condition is indicated when all conditions fall within specific limits. The limits for the various ready/not ready criteria can be customized by the user if desired.

Piston near-float detection
One of the most tedious aspects of operating a conventional piston gauge is adjusting pressure to float the piston. The piston lifts suddenly and without warning at the exact pressure corresponding to the mass loaded on the piston. Finding that point without overshooting requires slow and cautious pressure control. PG7000 makes it easier to float the piston with a piston preloading system, which provides advance warning that the pressure is near the point where the piston will leave end of stroke. The preloading system only affects the piston when it is at end of stroke; it does not interfere with the free movement of the piston when it is floating.

Intelligent piston rotation
PG7000 is the first commercially available piston gauge to provide monitoring of rotation rate and decay in rotation rate. These measurements are used to assure that pressure readings are always made within limits. This relieves the operator of rotation rate monitoring responsibility and replaces subjective operator judgment with objective measurement.

Storage and shipping containers
The PG7000 piston gauge platform and mass set are packaged in heavy duty, weather proof, molded transit cases with custom inserts to provide optimum protection. PG7000 piston-cylinders modules are delivered in compact, virtually indestructible PVC bullet cases.

Advanced pressure generation and control components
All PG7000 pressure accessories are designed to increase the efficiency and ergonomics of piston gauge operation. These include manual, semi-automated and fully automated options to quickly and easily generate pressure and float the piston at the set point.

COMPASS® for Pressure calibration assistance software
COMPASS software sets up records for the units under test (UUT), defines and associates test procedures with UUTs, runs tests, acquires reference and test data, produces standard and custom calibration reports. All reference, UUT and test data is collected and stored in a database and standard delimited files. COMPASS can manage any kind of test from manual operator control and logging of test data to fully automated, unattended test execution.

A unified solution from vacuum to 500 MPa
The PG7000 line of piston gauges covers the complete range of pressure from very low absolute and differential in gas, up to 500 MPa (75 000 psi) in oil. While several piston gauge platforms and specialized accessories may be needed to cover different ranges and media, a consistent user interface and operational principles are maintained throughout the line. In most cases, complete gas and oil calibration capability can be achieved with just two PG platforms, four piston-cylinder modules and one mass set. Maintaining consistency from system to system makes them easier to learn and to use. Maintenance costs are reduced by minimizing the number of metrological elements to be supported.

PG7000 Piston Cylinder Modules
The piston-cylinder defines effective area and is the piston gauge’s principal metrological element. The piston-cylinder’s intrinsic characteristics and how it is mounted and exploited are the keys to piston gauge performance.

PG7000 piston-cylinders are manufactured by Fluke Calibration using proprietary production techniques that result in pistons and cylinders whose typical shape is within less than 0.2 micron from ideal geometry.

Pure gas operated piston-cylinders use large diameters and very small annular gaps to minimize gas species and operating mode effects and to maximize piston float times. For example, the typical annular gap of a 35 mm gas operated piston-cylinder is less than 1 micron. Oil operated piston-cylinders use small diameters to reduce the quantity of mass needed to cover the typical high pressure range.

All Type 7000 pistons and cylinders are made of tungsten carbide. Each PG7000 piston-cylinder is a complete, integrated metrological assembly that includes the critical piston-cylinder mounting components for improved metrological performance. All Type 7000 piston-cylinders use free deformation mounting systems in which the cylinder is allowed to deform under the influence of applied pressure, without O-rings or seals along the cylinder length. For higher pressure gas assemblies, a new mounting system, negative free deformation, applies the measured pressure uniformly along the full length of the cylinder. This reduces deformation under pressure, so piston drop rates remain low even at high operating pressures, while avoiding the unpredictable strain points of conventional reentrant designs.

PG7000 Mass Sets
Masses loaded on the piston are accelerated by gravity to apply a known force on the piston against which the defined pressure is balanced.

A PG7000 manual mass set is made up of main masses of 10 kg or 5 kg, fractionary masses in 5-2-2-1 progression from 0.5 kg to 0.1 kg, and a trim mass set with masses from 50 kg to 0.01 g. Any desired mass value within the mass set range can be loaded to 0.01 g. All main and fractionary masses are machined from solid, nonmagnetic stainless steel and adjusted to their nominal values in the mass without cavities or trimming hardware which can reduce mass stability over time. Individual masses are comfortable to handle, with angled lifting surfaces on the edge of each mass and special mass trays that assist in orderly loading and unloading.

A PG7000 automated mass set is composed of main mass discs of 6.2 or 10 kg each and a set of tubular masses in binary progression from 0.1 to 3.2 or 6.4 kg.

A pneumatically driven automated mass handling accessory (AMH) loads requested mass values in increments of 0.1 kg. The AMH and mass set are easily removed to access the piston-cylinder module when necessary.

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Fluke8588

Fluke 8588A Reference Multimeter

sku Product SKU:  FCAL-8588A

Stability, simplicity, and performance by design

The 8588A incorporates exceptional linearity, low noise, and stability in the design. This best-in-class long-scale digital reference multimeter guarantees superior 3.5 ppm one-year dc voltage relative accuracy and long-term stability over a wide measurement range and functions.

The 8588A contains the world’s most stable voltage references and attenuators custom crafted at Fluke Calibration.  These precision components eliminate the need for daily internal self-calibration to compensate for drift when less-precise components are used.  Autozeroing also becomes unnecessary because the amplifier offsets are ultra-stable.  The 8588A achieves an exceptional 8.5-digit resolution reading in one second, two times shorter than the next best in class, which amounts to considerable productivity improvements.

The 8588A is easy and intuitive to use. It is the ideal lab multimeter for metrologists and calibration laboratory managers who expect and appreciate a straightforward setup that quickly achieves the maximum performance of the instrument.

  • 2.7 µV/V (95%), 3.5 µV/V (99%), 1 year relative accuracy, dc voltage without internal self-calibration or auto-adjustments
  • 0.5 µV/V (95%), 0.65 µV/V (99%), 24 hour stability, dc voltage
  • 7 µΩ/Ω (95%), 9 µΩ/Ω (99%), 1 year, resistance
  • 2.02x full scale stretches lower noise floor to higher signal levels to maximize higher accuracies from the instrument
  • 200 ns to 100 s aperture setting allows the industry's widest flexibility to control data capture window

Accuracy, offset and stability provide excellent ac performance

The 8588A provides the most accurate true ac rms measurement available in a Fluke Calibration multimeter.

With a 5 mega-samples-per-second sampling analog-to-digital converter and an extraordinarily stable dc analog path, the 8588A achieves remarkable ac rms measurement performance that is ten times faster, two times less noisy, and more sensitive for low level signals than other instruments in this class. It utilizes digital rms calculations to maintain full resolution of a wide dynamic range of digitized signals, so you can see a wide range of measurements clearly.

Rapid digital filters are more effective than their analog equivalents for faster settling. The digital filters eliminate the dielectric absorption on analog filters, commonly associated with residual slow-tail characteristics. The digital filters effectively shorten settling time to within 6 cycles of the filter frequency and less than 1 ppm of the fully settled value.This is up to 10 times faster than other long scale precision digital multimeters at low frequencies.

Low noise is achieved from averaging the collected high-resolution digitized data and the inherently stable signal path. De-coupling low level signal sensitivity from temperature drift enables the 8588A to make higher accuracy low-level ac measurements. Therefore, temperature drift, offsets, and long-term instability typically associated with an analog rms converter are eliminated.

  • 60 µV/V (95%), 77 µV/V (99%), 1 year relative accuracy, for the most accurate ac voltage measurement
  • 250 µA/A (95%), 323 µA/A (99%), 1 year relative accuracy, ac current
  • 15 ms settling time at 1kHz ac filter form 10x faster ac voltage measurement
  • 2.02x full scale Vpp, 1.2x full scale rms
  • Up to 30 A for peak ac current greatly extends ac current measurement range

 

Usability designed for metrologists by metrologists

The 8588A is the ideal lab multimeter. It streamlines the measurement process while eliminating misunderstandings, with an easy-to-access user interface in English, Chinese, French, German, Japanese, Korean, Russian and Spanish. An intuitive graphical display lets you easily visualize trends, histograms, complex waveforms, and statistics and perform routine metrology tasks quickly. You can perform both real-time and post-capture analysis for short-term and long-term stability, identifying and quantifying drifts, run-around noise, and uncertainty analysis without the need for an external computer or software. You can also quickly visualize post-processed frequency domain signals of fundamental and harmonic amplitude and phase content.

Some popular system multimeters have complex menu structures and unintuitive commands, while others lack any user interface, presenting barriers to training and operation. By contrast, the 8588A/8558A feature an easy to- access configuration menu that makes it easy to train new users.

The front panel features many new usability improvements. Visual Connection Management™ output terminals light up to show which terminals are active, guiding the user to make the correct connections. The handles are over-molded for comfort and easy transport.

USB host ports are placed both on the front and rear of the instrument. Use the ports to export data to external memory devices or simplify firmware updates. For remote communication with a PC, choose from Ethernet, GPIB or USBTMC connectors on the rear panel.

The 8558A/8558A provides full emulation of the Fluke 8508A Reference Multimeter and command compatibility of the Keysight 3458A Digital Multimeter via SCPI commands, making it an ideal replacement for these older instruments.

  • Graphical display that enables instantaneous visualization of trend plot, statistical analysis, histogram and FFT. 
  • GPIB, USBTMC, Ethernet allows industry-standard selection of remote interface. • USB thumb drive enables quick and easy data transfer to PC in .csv format.
  • SCPI compliant commands with 8508A and 3458A emulation mode simplifies and accelerates system upgrade process to 8588A/8558A
  • Programmable front/rear input switching with ratio measurement allows ratio-metric measurements between front and rear terminals in dc voltage, resistance, current functions with state-ofthe- art linearity, noise performance, superb transfer uncertainties.
  • Capacitance and RF power meter readout from Rohde & Schwarz NRP Series expands the utility of 8588A in calibrating multi-product calibrators for improved productivity in calibration labs.

The MET/CAL™ Calibration Management Software advantage

The 8588A and 8558A work with Fluke Calibration MET/CAL™ Calibration Software, in 8508A emulation mode, allowing increased throughput while ensuring calibrations are performed consistently every time. This powerful software documents calibration procedures, processes and results for ease in complying with ISO/IEC 17025 and similar quality standards.

Support and services when you need them

Fluke Calibration offers testing, repair and calibration services to meet your needs quickly and at a fair cost while maintaining the high level of quality that you expect. Our electrical calibration laboratories are accredited for conformance to ISO Guide 17025 and we maintain global calibration and repair facilities.

You can enhance warranty protection with a Priority Gold Instrument CarePlan service package.

A Priority Gold Instrument CarePlan includes an expedited annual calibration to reduce downtime by a week and extended warranty to help ensure the best long-term performance from your instruments. Choose from one-year, three-year or five-year CarePlans. (Note: Priority shipping times vary by country. Contact your local Fluke Calibration sales representative for details.)

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molstic-L Mounting Systems

sku Product SKU:  FCL-molstic-L

molstics provide a quick connector input for convenient connection to the gas supply. This is followed by a 2 micron (0.5 micron for low flow) filter to protect the downstream components. Then, an adjustable regulator sets and regulates optimum molbloc upstream pressure and protects the molbox transducers against accidental overpressure. The regulator range supports all standard molbloc operating pressure ranges. A bellows shut-off valve, just before the molbloc, allows the gas supply to be shut-off for configuration changes and/or system leak checking.

Special cradles support the molbloc(s). A connection and pads are provided downstream of the molbloc for mounting the MFC (mass flow controller), another device under test, or the optional metering valve kit for manual flow control.

Single channel molstics are available to accommodate single molblocs. Dual channel models allow two molblocs to be mounted simultaneously to switch between two different molbloc ranges without changing hardware or to take advantage of molbox1+'s capability to run two molblocs in parallel.

There are low, mid and high flow versions of molstic. Low flow molstics use a unique, very high stability pressure regulator and minimize dead volumes. They are required for effective use of 2E2-L and lower molblocs and can be used up to the 1E3-L molbloc size. The mid flow molstics cover the ranges of all the molblocs from as low 2E2-L up to the 3E4-L. The high flow molstic is required for the 1E5-L (100 slm) molbloc and supports that molbloc only.

 

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molbox RFM Reference Flow Monitor

sku Product SKU:  FCL-molbox RFM

molstics provide a quick connector input for convenient connection to the gas supply. This is followed by a 2 micron (0.5 micron for low flow) filter to protect the downstream components. Then, an adjustable regulator sets and regulates optimum molbloc upstream pressure and protects the molbox transducers against accidental overpressure. The regulator range supports all standard molbloc operating pressure ranges. A bellows shut-off valve, just before the molbloc, allows the gas supply to be shut-off for configuration changes and/or system leak checking.

Special cradles support the molbloc(s). A connection and pads are provided downstream of the molbloc for mounting the MFC (mass flow controller), another device under test, or the optional metering valve kit for manual flow control.

Single channel molstics are available to accommodate single molblocs. Dual channel models allow two molblocs to be mounted simultaneously to switch between two different molbloc ranges without changing hardware or to take advantage of molbox1+'s capability to run two molblocs in parallel.

There are low, mid and high flow versions of molstic. Low flow molstics use a unique, very high stability pressure regulator and minimize dead volumes. They are required for effective use of 2E2-L and lower molblocs and can be used up to the 1E3-L molbloc size. The mid flow molstics cover the ranges of all the molblocs from as low 2E2-L up to the 3E4-L. The high flow molstic is required for the 1E5-L (100 slm) molbloc and supports that molbloc only.

 

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molstic-S Mounting System

sku Product SKU:  FCL-molstic-S

A key benefit of its modular design is that molstic-S can be used for testing devices in either the upstream or downstream position. The optional, adjustable DUT stand (P/N 401934) accommodates large DUTs that do not fit on the molstic-S.

molstic-S is available in either 1/2 inch or 1/4 inch system plumbing sizes. The 1/4 inch size is dedicated to the molbloc-S elements designated 1E2-S and lower, and the 1/2 inch size is for the 2E2-S through 2E3-S elements. All molstic-S platforms come with integrated flow shut-off/metering valves. This allows for system leak testing and provides a means of flow control (if required by DUT type). Optional high resolution metering valve kits are available for use with the 1/4 inch molstic-S in order to obtain finer flow control capability.

MOLSTIC-S USAGE

Because molbloc-S operates in the critical flow regime, test devices that have flow control capability must be installed upstream of the molbloc-S in order to control flow.

Devices that are to be calibrated at atmospheric pressure are generally installed downstream of the molbloc-S. molstic-S is built modularly in order to provide this flexibility.

Inlet gas supply pressure regulation is vitally important in order to protect the molbox pressure transducers. Therefore, it is recommended that the molstic-S Supply Only molstic be used upstream of test devices that have flow control capability and that the pressure reducing regulator option be installed on the molstic-S when calibrating devices that operate at atmospheric pressure. An optional back pressure regulator can be installed on the molstic-S to provide control of an upstream DUTs downstream pressure.

molstic-S™ provides an engineered solution to the practical issues of mounting molbloc-S® mass flow elements, connecting a gas supply, regulating the operating pressure and connecting the device under test (DUT). A filter is included on the 1/4 inch molstic-S to protect the smaller molbloc-S elements from contamination. Highest quality components are integrated into a convenient, compact, modular assembly to assure optimum molbloc®/molbox™ performance.

The single channel molstic-S is designed to accommodate one molbloc-S element. The dual channel allows two molbloc-S elements to be simultaneously mounted, allowing use of two ranges without changing hardware during a test. In addition, the outlet of the two molbloc-S elements can be plumbed in parallel using the downstream tee assembly (P/N 401884) in order to obtain additional flow range capacity when using a two-channel molbox1+.

 

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PGC-10000-AF Pneumatic Gauge Calibrator

sku Product SKU:  FCL-PGC-10000

PGC-10000-AF Pneumatic Gauge Calibrator is a special pressure gauge calibrator made up of Fluke Calibration's GPC1 Gas Pressure Controller and RPM4 A70M/A20M Reference Pressure Monitor (see the GPC1 and RPM4 brochures for details). The PGC-10000-AF is a pressure gauge calibrator that is designed to optimize the testing and calibration of analog and digital pressure gauges with ranges from less than 500 psi (3.5 MPa) to 10,000 psi (70 MPa). This special pressure gauge calibration configuration was selected by the United States Air Force as the next generation high pressure pneumatic gauge calibration system for deployment in its Precision Measurement Equipment Laboratories (PMELs) throughout the world.

With GPC1 and associated GB-152 Gas Booster, the pressure gauge calibration operator effortlessly generates and adjusts pressure to set the device under test to its cardinal point. The RPM4 then precisely measures the actual pressure applied.

Interactive RPM4 embedded software automatically sets up the pressure gauge calibration procedure based on entry of the DUT full scale and tolerance. It then steps the operator through the test, logging data and providing real time notification of in or out-of-tolerance conditions at each point. A foot pedal “ENTER switch allows the operator to trigger readings hands free.

  • Calibrate any range device in gas from less than 500 to 10,000 psi (70 MPa) FS with one compact, integrated system
  • Effortless operation; no pumping, no weight lifting
  • Includes gas booster to boost a bottled air supply as low as 400 psi (2.75 MPa) to 10,000 psi (70 MPa)
  • Easily set pressure to DUT cardinal point and read back actual pressure from the reference
  • On-board calibration routines with real time out-of-tolerance notification and data logging
  • Foot pedal “ENTER key for hands free sequence execution
  • Complete a typical high pressure gauge run in about 20 minutes (20 % ascending increments)
  • Supports 12 units of measure and custom units
  • Push button switching between gauge and absolute measurement modes
  • RS232 and IEEE-488 interfaces included; compatible with COMPASS® for Pressure software
  • Delivered with connectors and adaptors for NPT, AN4 and gland and collar DUTs
  • Includes molded, reusable transit case for shipping RPM4/HPMS transfer standard for recalibration

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Fluke Calibration 155X Stik Thermometer

sku Product SKU:  FCAL-155X Stik

Finally, a digital substitute for your mercury-in-glass thermometers! Accurate and repeatable to ± 0.05 °C over its full range, the 1551A/1552A “Stik Thermometer is the new “gold standard" of industrial temperature calibration. Whether working outdoors in environments where potentially explosive gases may be present or on the floor of a processing plant, the intrinsically-safe, battery operated, portable reference thermometer is designed to go where you work.
 

Features at a glance

  • Accuracy of ± 0.05 °C (± 0.09 °F) over full range
  • Intrinsically safe (ATEX and IECEx compliant)
  • Two models to choose from (-50 °C to 160 °C or -80 °C to 300 °C)
  • User-configurable temperature Trend/Stability indicator
  • Display temperature in °C or °F
  • Optional data logging to internal memory
  • 300-hour battery life
  • Percent battery-life and low-battery indicator
  • NVLAP-accredited, NIST-traceable calibration included

Thermometer probe and digital readout combined into one unit

The stainless steel probe and digital readout are fixed together and calibrated as a system. The accuracy specification is easy to understand since it includes all uncertainty components, including drift, for up to one year1. The large backlit LCD display rotates 90° degrees making it easy to read from any angle. A user-configurable stability/trend indicator lets you know when your temperature is stable enough to record an accurate measurement. A user-settable auto-off function extends typical battery life to three hundred hours. A low-battery indicator and stop-measure function prevent erroneous measurements from being made due to low battery life. A simple three-point calibration function allows you to easily and accurately calibrate the “Stik" Thermometer. Data logging to internal memory of up to 10,000 time-stamped measurements is optionally available.

Why calibrate process temperature sensors?

Because temperature greatly effects the accuracy of a volumetric measurement, process manufacturers of chemical, pharmaceutical, food or petroleum products require accurate temperature measurements—especially for processes where quality or custody transfer are regulated by government agencies. Since all temperature sensors are subject to drift with time, regular calibration or verification against a reliable reference thermometer is required. Finding a reference thermometer that is accurate, repeatable and robust, however, can be challenging.

What’s wrong with my reference thermometer?

Industrial reference thermometers available on the market today, such as mercury-in-glass thermometers (or “ASTM thermometers") and portable electronic thermometers are useful, but both come with inherent problems. Although accurate and repeatable, mercury thermometers are fragile. The risk of a mercury spill poses potential hazards to the environment and to the health of personnel. Many of the United States and European Union countries have already banned their use in industrial applications. Some organizations have replaced their mercury thermometers with more durable portable electronic thermometers, only to discover that the RTD probes lack the repeatability and dependability required of a legitimate reference thermometer.

The best alternative to mercury thermometers

The Fluke “Stik" Thermometer is accurate, stable and durable, making it the best alternative to mercury thermometers and existing electronic thermometers. The thin-film RTD sensor incorporates the same characteristics of other premium reference thermometers designed by Hart Scientific, but it is more robust and less susceptible to drift. Accuracy and repeatability, however, are not sacrificed for improved durability.

Using a glass-stem mercury- or spirit-filled thermometer at different immersion depths, or at significantly different ambient temperatures from which it was calibrated, may require the application of emergent-stem corrections that can be tedious but necessary to calculate an accurate measurement. This isn’t required with the “Stik" Thermometer. The sensor of the 1551A Ex requires a minimum immersion depth of only seven centimeters (2.8 inches), with no appreciable effect on the measured temperature due to heat loss through stem conduction. Some digital thermometers can become less accurate when used outside a narrow range of ambient temperatures. This isn’t the case for the “Stik" Thermometer. Your measurement remains accurate in ambient temperatures from -10 degrees to 50 degrees celsius (14 degrees to 122 degrees fahrenheit). With a superior probe design combined with electronic functions that assist accurate measurement, the “Stik" Thermometer surpasses the capabilities of other digital thermometers and is the perfect substitute for your mercury thermometers. 1In order to minimize sensor drift, the probe should always be protected from mechanical shock.

Five reasons to replace mercury thermometers

  1. Since the “Stik" Thermometer does not contain mercury, it is not subject to government-imposed bans. Government agencies worldwide have either banned or are seeking to ban the use and transportation of industrial mercury thermometers—this seems to be a growing trend.
  2. The stainless steel probe sheath of the “Stik" Thermometer is far more robust than the glass stem of a mercury thermometer and better suited for industrial environments. And since the “Stik" thermometer does not contain mercury, the risk of an accidental mercury spill is eliminated.
  3. When considering cost of ownership, a digital thermometer is less expensive than a mercury thermometer. With a mercury thermometer, you either invest in equipment or you hire out to clean up after a mercury spill.
  4. Mercury thermometers cannot be adjusted after calibration. The actual temperature must be calculated by applying corrections to the measured temperature. This costs time and is susceptible to calculation error. A digital thermometer does the math for you—the displayed temperature accurately represents the actual measured temperature.
  5. Emergent-stem corrections may also be required if the mercury thermometer is not used under the same conditions under which it was calibrated. A digital thermometer doesn’t require that you match calibration conditions to achieve an accurate measurement. You’re only required to meet the minimum immersion requirements—which is only seven centimeters (2.8 inches) in the case of the 1551A Ex.

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